Custom Mailer Boxes
Custom mailer boxes not only protect your products but also ship products directly to customers. These boxes are ideal for e-commerce businesses, subscription items, and promotional kits. Customize these mailer boxes according to your product needs. We offer custom sizes, double sided printing, free design services, low minimums, fast turnaround, and free shipping all over the USA. We also provide premium finishes and add-ons to enhance your mailer box packaging.
| Size | Custom Sizes |
| Material | Corrugated Cardboard |
| Material Thickness | E-Flute |
| Technical Structure | Roll End Tuck Front with Dust Flaps (RETF) |
| Printing | CMYK, Pantone |
| Coatings | Varnish, Lamination |
| Finishing | Gloss, Matte, Soft Touch, Spot Gloss UV, Embossing, Debossing, Foil Stamping |
| Add-ons | Custom Inserts, Window Patching |
| Sampling | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Turnaround Time | 8 to 10 Business Days |
| Shipping | 2 to 3 Business Days |
What are mailer boxes?
Mailer boxes are sturdy, self-locking boxes made from corrugated cardboard, designed for shipping products directly to customers. They provide protection and a great unboxing experience.
What is the minimum order quantity (MOQ)?
We offer low MOQs to support businesses of all sizes. You can even order a single box as a sample.
What is your turnaround time?
Our turnaround is 8 to 10 business days for production, with an additional 3 to 4 days for shipping and delivery. Rush orders can be completed within 4 to 5 business days.
Are adhesives or tapes required to close the mailer box?
No, our mailer boxes come with a self-locking design, so there’s no need for adhesives or tapes.
Can mailer boxes ship items without extra packaging?
Yes, because these boxes are sturdy enough to protect the product inside. But we recommend using some external packaging like a shipping box for further safety.
Mailer Boxes Are Ideal for Direct-to-Consumer Shipping
Our mailer boxes are designed specifically for parcel and courier delivery. These mailer shipping boxes meet standard shipping dimensions and carrier guidelines. They protect your products without the need for any secondary packaging. These corrugated mailer boxes are ideal for subscription boxes, PR boxes, ecommerce business, apparel, and other retail items.
Custom Mailer Boxes Reduce Product Damage During Transit
Elite custom mailer boxes have a rigid structure that absorbs shocks and protects products from external damage. Their tuck flaps prevent the box from opening during shipping. We create mailer boxes with inserts that provide extra protection for your products and minimize internal product movement. We use sturdy materials to manufacture custom printed mailer boxes that maintain structural integrity across long-distance deliveries.
Our Lightweight Custom Mailer Boxes Lower Shipping Costs
We manufacture branded mailer boxes using lightweight corrugated materials, which reduce shipping costs. Lightweight materials do not mean the boxes are not sturdy; we design custom mailer boxes in a professional manner that maintains structural strength and durability. This lowers logistics costs for bulk shipments and makes them ideal for e-commerce fulfillment.
Custom Printed Mailer Boxes Improve Unboxing Experience
Our custom printed mailer boxes enhance the unboxing experience. When customers receive products in these boxes they often share the unboxing on social media which helps increase sales. A smooth opening experience improves customer satisfaction and makes customers happy.
How Our Mailer Boxes Improve Product Presentation for Online Stores
Our custom mailer boxes improve product presentation for online stores because they are high quality and cost effective. Getting high quality boxes or packaging is not easy but Elite Custom Boxes makes it easy. We create these mailer boxes with premium coatings and finishes to make the box stand out from the competition. Consistent branding is important for every business and this can be achieved by using our high quality printing.
How Our Packaging Solutions Support Growing E-Commerce Brands
At Elite we accept both small and bulk orders. We provide affordable and cost effective pricing for increasing order volumes. Our fast turnaround allows businesses of all sizes to receive their boxes on time. We also offer free design support and shipping across the USA. With our sustainable packaging options brands can order eco friendly custom printed mailer boxes. With years of experience we can produce shipping mailer boxes for every industry from gifting to retail.
Customization Options for Custom Mailer Boxes
With our wide range of customization options you can customize your mailer box according to your product or brand needs. Order in any size material finishes and other options such as custom inserts.
Custom Sizes and Dimensions
Our personalized mailer boxes are fully customizable in terms of size. You can order them for a single product or multiple products. With our optimized dimensions you can reduce shipping costs.
Material Options
We offer two types of materials for manufacturing mailer boxes: white and brown. White material allows high quality printing for vibrant designs while brown material is eco friendly and ideal for minimal designs.
Printing Options
With our full color printing you can print your brand logo company colors and artwork on both the inside and outside. We provide consistent color accuracy to ensure your mailer box design prints correctly.
Finishing Options
We offer various finish options such as:
- Matte or gloss
- Spot UV
- Embossing or debossing
- Foil stamping
Custom Inserts
We also provide box inserts for mailer boxes to add cushioning layers for fragile items which help eliminate movement and damage during transit.
How it works
Creating custom-printed mailer boxes is easy with us! You can get boxes delivered to your doorstep in just four simple steps.
1. Consultation
When you share the details, we will recommend the best material and box style to create a perfect mailer box.
2. Design Preparation
After you choose the style and material, we create your mailer box design or check your existing one for errors.
3. Production
Once the design and price are finalized, our production team will start producing your personalized mailer boxes.
4. Delivery
Once production is complete, we will double-check everything and pack your custom-made mailer boxes securely for delivery.
How to Assemble Mailer Box?
Customer Reviews
The team absolutely crushed our design. We had last minute adjustment to a laser cut insert across all our units that the team adjusted for and produced all within a tight timeline. Our community couldn’t be happier!
A fantastic experience! Really went above and beyond for me. I will be continuing to use them for all my product boxes.
I will totally order from Elite Custom Boxes again. John answered all my questions, and I had a lot. The design was exactly what I’d requested and arrived quickly. I am very pleased with the entire experience.