Fast Turnaround
Full Color Printing
Free Design Support
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Mailer Boxes

Our stylish and sturdy custom mailer boxes are a favorite in the eCommerce industry! Secure your products with confidence and send them directly to your customers in style. They are the perfect choice for retail or eCommerce packaging, subscription boxes, and gift boxes.

Custom Sizes
Full Color Printing
Eco-Friendly
Free Shipping

Custom Mailer Box Specifications

Mailer boxes are crafted from high-quality corrugated cardboard, known for its durability and strength, making them ideal for shipping and protecting products during transit. These boxes are designed with a self-locking feature, ensuring secure closure without the need for additional tape or glue. We offer various customization options to enhance your packaging.

Technical Structure:

  • Roll End Tuck Front with Dust Flaps (RETF)

We use high-quality corrugated material to manufacture boxes. Corrugated material provides protection to the contents placed inside the box.

white paper material
White

Bleached paper provides a refined appearance and high-quality printing.

brown paper material
Brown Kraft

Unbleached paper is eco-friendly and sustainable but produces dull colors.

A coating is applied to your printed designs to shield them from scratches and scuffs.

varnish coating
Varnish

A clear liquid coating is applied to printed designs to provide light protection; however, it is not eco-friendly.

lamination
Lamination

A plastic-coated layer is applied to printed designs to protect them from cracks and tears; however, it is not eco-friendly.

Enhance your packaging with a finishing option that perfects your design.

matte finish
Matte

Offers a non-reflective and smooth surface.

glossy finish
Glossy

Provides a shiny and reflective surface but is more prone to fingerprints.

soft touch lamination
Soft Touch

Delivers a smooth, velvety feel, adding a luxurious touch to printed materials.

spot gloss uv
Spot Gloss UV

Adds shine to specific areas, enhancing contrast and visual appeal.

embossing
Embossing

Raises designs for a textured, elegant, and premium tactile effect.

debossing
Debossing

Imprints designs into the surface for a subtle, sophisticated look.

foil stamping
Foil Stamping

Applies metallic foil to the surface, adding shine and a premium look.

Add functionality and features to your packaging with versatile add-ons.

packaging inserts
Inserts

Provide protection and organization for products, ensuring secure placement and preventing damage.

window patching
Window Patching

A window cut-out in boxes allows visibility of the product inside while maintaining packaging integrity.

You can choose between E-Flute or B-Flute thickness according to your product's needs.

e-flute corrugated cardboard
E-Flute

It is sturdy with a thickness of 1/16", making it ideal for shipping 1–2 kg fragile items.

b-flute corrugated cardboard
B-Flute

It is sturdy with a thickness of 1/8", making it ideal for shipping 10–20 kg fragile items.

Benefits of Custom Mailer Boxes

Custom mailer boxes are more than just packaging—they’re a powerful and sturdy solution for protecting your products. Here are the key benefits of using custom mailer boxes:

Enhanced Branding

Custom-printed mailer boxes are a blank canvas for your brand. From your logo to unique designs, they provide an excellent opportunity to make a lasting impression.

Superior Product Protection

Durable corrugated cardboard material ensures your products remain safe during shipping. Custom inserts or dividers further enhance this protection by preventing unnecessary movement or damage.

Memorable Unboxing Experience

A good unboxing experience is important for modern consumers. With customized mailer boxes, you can create an experience that delights your customers and converts them from new buyers to returning ones.

mailer-box-7

Pack and Deliver Products of Any Size

Do you have different sizes and shapes of items to ship? Custom mailer boxes come into play, and we provide full customization options to fulfill your needs.

Different standard sizes are available on our website for you to choose from, fulfilling your needs. If the given sizes are not suitable, you can order a mailer box in customized dimensions according to your product.

Design Your Mailer Box With Us

If you don’t have a mailer box design, don’t worry. Just share the images, text, and logo with us, and our designers will create a design for you from scratch. If you have a designer and want to create it yourself, we will provide you with a mailer box dieline according to your box size, allowing you to create the design on that template.

Below are some design tips for mailer boxes if you want to create them yourself:

  • Use colors, fonts, and images that align with your brand to create a cohesive look across all your products.
  • Print essential elements such as your brand logo, the product name, and key features.
  • If you have products that are made with organic ingredients, then use a minimalist design on sustainable material.

How it works

Creating custom mailer boxes is easy with us! You can get boxes delivered to your doorstep in just four simple steps.

1. Consultation

When you share the details, we will recommend the best material and box style to create a perfect box for your product.

2. Design Preparation

After choosing the style and material, we start creating your box design. If you already have one, we can check it for errors.

3. Production

Once the design and price are finalized, we will forward the job to the printing press, and they will start producing your boxes.

4. Delivery

When production is completed, we will double-check everything and then pack your boxes in a shipping box for safe delivery.

Request a Sample

Order a sample of just 1 box, and we will print your design and ship it to your doorstep for approval. Once you approve the design and quality and place the order, we will refund your sample order.

Frequently Asked Questions

We’ve answered all the common questions you may have before ordering a custom printed box.

Can I order a single mailer box?

The minimum order limit is not applicable; you are free to order any number of boxes that you need.

Can I get the dieline template?

Yes, you can get the dieline template after placing the order.

What is your turnaround time?

We will start work on your order as soon as you finalize the quote. Our priority is to deliver it within 7 to 10 working days.

How do mailer boxes differ from shipping boxes?

Mailer boxes are designed for lightweight items, often with customized branding, suitable for e-commerce. Shipping boxes are heavier, sturdier, and used for bulkier, heavier items during transit.

Are my boxes be shipped assembled?

Assembling your custom mailer boxes is your responsibility after receiving them because they are delivered unassembled.

Can items be shipped in a mailer box without additional packaging?

Yes, because these boxes are sturdy enough to protect the product inside. But we recommend using some external packaging like a shipping box for further safety.

Which size mailer box should I choose for my product?

To allow room for packing materials such as bubble wrap and packing peanuts, measure your product and choose box dimensions that are slightly larger than it.

How do I know if my design is ready to print?

Our design team will review your design for errors like artwork resolution or blurriness, etc. If they find any issues in your design, they will inform you within the proof and help in resolving them. Please note that our team will not review grammar and spelling mistakes.

How to Assemble Mailer Box?

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Order Sample Form | ECB
Plain: A plain box with no printing or coating, ideal for checking the quality and structure of the box.

Pre-production: A printed box that can be produced with your own artwork, logo, and other branding.

Random: Any type of random box that can be manufactured. You only have the option to choose the material.