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Mailer Boxes

Our stylish and sturdy custom mailer boxes are a favorite in the eCommerce industry! Secure your products with confidence and send them directly to your customers in style. They are the perfect choice for retail or eCommerce packaging, subscription boxes, and gift boxes.

Custom Sizes
Full Color Printing
Eco-Friendly
Free Shipping

Custom Mailer Box Specifications

Mailer boxes are crafted from high-quality corrugated cardboard, known for its durability and strength, making them ideal for shipping and protecting products during transit. These boxes are designed with a self-locking feature, ensuring secure closure without the need for additional tape or glue. We offer various customization options to enhance your packaging.

Corrugated Material:

  • Standard White: Our most used box material features a white base and provides high definition printing.
  • Premium White: Luxury material with a smooth and premium feel that also provides high definition printing.
  • Kraft (Brown): Eco-friendly material with a rustic look, best for organic products with minimal designs.

Material Thickness:

  • E-Flute Corrugated Cardboard 1/16″: Durable and lightweight corrugated material, perfect for fragile items like glass, etc.
  • B-Flute Corrugated Cardboard 1/16″: Sturdy and thick corrugated material, perfect for heavier items like beverage bottles, etc.

Technical Structure:

  • Roll End Tuck Front with Dust Flaps (RETF)

Print Colors:

  • CMYK
  • Pantone

Benefits of Custom Mailer Boxes

Custom mailer boxes are more than just packaging—they’re a powerful and sturdy solution for protecting your products. Here are the key benefits of using custom mailer boxes:

Enhanced Branding

Custom-printed mailer boxes are a blank canvas for your brand. From your logo to unique designs, they provide an excellent opportunity to make a lasting impression.

Superior Product Protection

Durable corrugated cardboard material ensures your products remain safe during shipping. Custom inserts or dividers further enhance this protection by preventing unnecessary movement or damage.

Memorable Unboxing Experience

A good unboxing experience is important for modern consumers. With customized mailer boxes, you can create an experience that delights your customers and converts them from new buyers to returning ones.

Pack and Deliver Products of Any Size

Do you have different sizes and shapes of items to ship? Custom mailer boxes come into play, and we provide full customization options to fulfill your needs.

Different standard sizes are available on our website for you to choose from, fulfilling your needs. If the given sizes are not suitable, you can order a mailer box in customized dimensions according to your product.

Design Your Mailer Box With Us

If you don’t have a mailer box design, don’t worry. Just share the images, text, and logo with us, and our designers will create a design for you from scratch. If you have a designer and want to create it yourself, we will provide you with a mailer box dieline according to your box size, allowing you to create the design on that template.

Below are some design tips for mailer boxes if you want to create them yourself:

  • Use colors, fonts, and images that align with your brand to create a cohesive look across all your products.
  • Print essential elements such as your brand logo, the product name, and key features.
  • If you have products that are made with organic ingredients, then use a minimalist design on sustainable material.
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Proof and Sample Options

For a preview of how your mailer boxes will look, order a pre-production sample with your artwork from us. If you are pleased with the quality of the box and printing, we will proceed with the manufacturing process.

Frequently Asked Questions

We’ve answered all the common questions you may have before ordering a custom printed box.

Can I order a single mailer box?

The minimum order limit is not applicable; you are free to order any number of boxes that you need.

Can I get the dieline template?

Yes, you can get the dieline template after placing the order.

What is your turnaround time?

We will start work on your order as soon as you finalize the quote. Our priority is to deliver it within 7 to 10 working days.

How do mailer boxes differ from shipping boxes?

Mailer boxes are designed for lightweight items, often with customized branding, suitable for e-commerce. Shipping boxes are heavier, sturdier, and used for bulkier, heavier items during transit.

Are my boxes be shipped assembled?

Assembling your custom mailer boxes is your responsibility after receiving them because they are delivered unassembled.

Can items be shipped in a mailer box without additional packaging?

Yes, because these boxes are sturdy enough to protect the product inside. But we recommend using some external packaging like a shipping box for further safety.

Which size mailer box should I choose for my product?

To allow room for packing materials such as bubble wrap and packing peanuts, measure your product and choose box dimensions that are slightly larger than it.

How do I know if my design is ready to print?

Our design team will review your design for errors like artwork resolution or blurriness, etc. If they find any issues in your design, they will inform you within the proof and help in resolving them. Please note that our team will not review grammar and spelling mistakes.

How to Assemble Mailer Box

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